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Real Time Detection of missing component & torque measurement in moving J Hook engine assembly line

In the J-hook of the continuous moving assembly line, operation miss identification, torque data is expected to be captured at each particular assembly stations.

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Reward money is paid in exchange of legally acquiring the solution, implementing it to solve the problem and meeting the success criteria. Milestones for paying the reward money would depend upon the complexity of challenge and maturity of the proposed solution, which would be discussed with the solver as soon as the proposed solution is selected by us.

  13 May 2025

  |  70 Day(s) Left
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Challenge details:

At our plant, a continuous engine assembly line (with 40 assembly stations) handles various engine models, each undergoing multiple operations at designated stations. The inspection of the engines is deferred until all assembly steps are completed and rework is planned for the engines which have discrepancies.

It is expected that the missing or incomplete operations should be detected instantaneously, and an alert is issued to the operator so the same can be completed. In case of fastening (nut cranking) operations, it is necessary to record the torque values and link to respective engines for a later retrieval of these for tracking. This ensures precision in fastener application, critical for engine reliability and performance.

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